More and more company realize the value for design for manufacturing (DFM) analysis especially design for assembly (DFA). As an EMS/CEM provider, it could predict manufacturing blocks/issues so as to improve build quality & save cost, but also it could allow you to build standard DFA/DFM capability so as to increase customer satisfaction; whatever your main focus is prototyping, quick turn assembly, or high volume production. As an OEM, it could not only reduce your product development cycle time so as to accelerate the product launch, but also improve product reliability so as to consolidate brand loyalty & reduce business risk.
Through 5 years technology research, Vayo updated its DFA/DFM software product to from 2D solution to 3D solution at year 2017. VayoPro-DFM Expert is an unique 3D DFA/DFM solution for electronics industry at present, it allow you to find out the problem or violations on assembled boards, better understand the impact of the problem.
2D & 3D graphic representation of PCBA allows you access the potential defects visible. With dual monitors for both PCBA graphic, the DFM/DFA analysis is a joy of work!
DFM/DFA analysis work could be more easy and fast; step-by-step workflow provide you a simple to learn & use this tool. Now DFM/DFA analysis for PCBA is more simple than ever!
DFM Expert could support CAD source like Cadence Allegro/OrCAD, Mentor, PowerPCB, Altium/Protel, Zuken, ODB++, IPC-2581, ….
Meanwhile it support XY coordinates + Gerber data source if CAD source is not available.
Component entity library comes with actual dimension data of components (Length, width, height, pitch, pin element, …), it allows DFM Expert to analysis potential defects based on reality of PCBA.
screen printing process, placement process, reflow process, manual insert process, wave soldering process, test & inspection, rework, …
signal layer, silkscreen layer, solder mask layer, solder paste layer, drill, …)
IPC-7351, IPC-A-600, IPC-A-610, IPC-TM-650, IPC-2221, IPC 7095, …
After analysis, you could interactively query defects opportunities on both bare boards or virtual assembled boards; then you could better understand the impact of the problem of PCB assembly.
With DFM Expert, you could generate an unique 3D DFA/DFM reports with comprehensive content among the industry; either you could to easily communicate with your R&D department, or you could demonstrate advanced DFA/DFM capability to your clients so as to win more business. Meanwhile Vayo could customize the report if you have special needs to the form.
Here are some sample issues found by DFM Expert, they could be design mistake, fabrication issue, assembly risk or reliability problem.
Vayo team keep improving existing functions and features of DFM Expert, and expect to deliver more value to our customer than what they expected.
“I was impressed by Vayo NPI tool, it is really world class solution in the industry!”
Senior Vice President
“We started with Vayo beginning Year 2009 and has not been turning back since then. Vayo’s way of restlessly pursuing their software excellences has impressed most of us.”
Head of Innovation Centre
“From the selection of Vayo solution on the year of 2007, we are able to support these data source whatever we receives what kind of data from new customer, and then quickly complete placement programming.”
CEO, IPC Board Director
“We have been impressed with the product capabilities, their communication and commitment to supporting their products is truly world class.”
“By introducing Vayo’s intelligent software tool it is now possible for operators to perform data conversion requiring little skill, while reducing the work time required to a fifth of what it was.”
“The accelerator function could help us a lot on component placement orientation, we don’t need to do mapping Gerber file and check placement orientation one by one any more.”
GPEO-M PE (SMT programmer)
“From years of experience with DFT and CAD SW’s, VayoPro-Test Expert is the best. It is fast, accurate and easy to use. Its DFT report is very comprehensible for our customers. This is why we choose VayoPro-Test Expert.”
Test Development Manager
“Very intuitive and user-friendly, you can match parts and pds visually and new pd can be created easily. Part Data Editor and Parts Verification ensure every location has correct part, size and orientation. Highly recommended!”
“Communication is important for every filed, good conversation shall bring joyful experience, Vayo is such company we worked with.”
Sr. Manufacturing Engineer
“We did comprehensive evaluation & comparison on industry solutions, and we are amazing to see those bright spots in Vayo solution and the professionalization of Vayo team.”
“Accelerator allowed us to reduce a lot the quantity of mistakes in the projects and the time required for their preparation. This is undoubtedly a useful solution for the companies who value their time.”
“User friendly software, excellent responds upon any query related to DFM Expert and SMT expert also a software that can be tailored to suit our needs.”
Engineer NPI & Prebuild