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Robert Bosch Optimize Production Schedule, with Support from Vayo

Time:2023-10-30Views:394

Robert Bosch (M) Sdn Bhd, a subsidiary of the Robert Bosch group, is a prominent organization based in Malaysia. Specializing in the assembly of Printed Circuit Board Assemblies (PCBAs), the company primarily serves the manufacture and assembly of car multimedia systems, power tools, and steering system, ensuring unwavering commitment to quality and precision in their products. When faced with the challenge of improving efficiency and reducing turnaround time in their PCBA production process, they turned to VayoPro-SMT Expert software.

Robert Bosch (M) Sdn Bhd faced a significant challenge in their PCBA assembly process. The complexity of their PCB designs, which were structured as one design with multiple Bill of Materials (BOM) variations, posed a substantial obstacle. Each BOM variation required a distinct placement program. Despite the minor differences between these variations, their Surface Mount Technology (SMT) placement engineers had to painstakingly create multiple placement programs for each BOM. Moreover, whenever Engineering Change Notices (ECN) were issued for a PCB design, the team had to start the placement programming process from scratch for every BOM variation. This inefficiency led to extended cycle times, with engineers spending several days or even weeks on placement programming.

Why Vayo Technology?
In 2019, recognizing the need to address this placement programming challenge, Robert Bosch (M) Sdn Bhd embarked on a search for a suitable solution. After extensive research, they found the perfect tool in VayoPro-SMT Expert software. Several compelling reasons led to this decision.

One of VayoPro-SMT Expert’s standout features was its ability to generate multiple placement programs for a single BOM, significantly boosting efficiency. This innovation streamlined the process by eliminating the need to recreate programs from scratch for every ECN, thereby reducing cycle times considerably.

Another pivotal factor in choosing Vayo was the company’s exceptional commitment to listening attentively and addressing the customer’s specific needs. This customer-centric approach showcased Vayo as a responsive and adaptable technology partner. The capability to provide a customized solution based on these requirements played a vital role in Robert Bosch’s choice of Vayo to overcome their placement programming challenges. This customer-focused approach ultimately led to the successful resolution of the client’s pain points and a more efficient production process.

By implementing VayoPro-SMT Expert, Robert Bosch (M) Sdn Bhd achieved a remarkable reduction in their placement programming cycle time while simultaneously enhancing the accuracy of component placement angles. This breakthrough not only optimized their production schedule but also maximized the utilization of their manpower resources. The result was a more streamlined and efficient assembly process that directly contributed to improved productivity and overall operational excellence.

All in all, the partnership between Robert Bosch (M) Sdn Bhd and Vayo, along with the implementation of VayoPro-SMT Expert software, transformed their PCBA assembly process. The customized solution offered by Vayo effectively addressed the customer’s challenges, resulting in improved efficiency and faster turnaround times for their PCBA production, which also lead to optimizing in their exisitng man power resources. This collaboration exemplifies the positive impact of aligning innovative technology providers with industry leaders.

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